Calculation for the ejector design using the correlations is also developed. Viscosities of up to 500 Cp. Can be utilized with just small modifications. For higher viscosities (programs above 500 Cp.), we suggest that you function with your qualified representative or the programs workers at. Most ejectors have a fixed capacity curve as shown in Figure 1. In this type of ejector the capacity is a function of the absolute pres-sure at the suction inlet. Increasing the steam pressure above the design pressure will not increase the capacity of the ejector: as a matter of fact, it will actually decrease the capacity because of the. Chamberlain garage door opener error code 15.
The basic SI unit of force is the newton, which has the symbol N.One newton is defined as the force necessary to give a mass of 1 kg an acceleration of 1 m/s2. The acceleration due to gravity is normally taken as 9.81 m/s2. This is the acceleration imparted to a 1 kg force by its own weight (1 kg-force). Hence:
Case Study - A confidential client uses Ezejector software to evaluate different ideas in research projects where they compress gases such as bio-gas with steam or other gases. They are interested in the pressure increase and how much gas is needed, to calculated whether it will be techno-economically feasible and what the benefit are compared to using compressors. Wafer type design has advantage of easy replacement of ejector in case of eventual modification of technological parameters as well as better access for servicing. The body of the ejector can be cast, machined from a forge, or it is welded from bent centring. Suction nozzle can be.
1 kg-force = 9.81 N
1 tonne-force = 9810 N or 9.81 kN
1 tonne-force = 9810 N or 9.81 kN
Note: For less precise calculations the value of g is often taken as 10 m/s2. The SI unit of pressure and stress is the pascal, which has the symbol Pa.
1 Pa = 1N/m2
1MPa= 1 MN/m2 or 1 N/mm2
1 GPa = 1 GN/m2 or 1 kN/mm2
1MPa= 1 MN/m2 or 1 N/mm2
1 GPa = 1 GN/m2 or 1 kN/mm2
Note: The SI system actually uses the designation 9/81 ms–2 for the acceleration of gravity (g) and a similar system for other units. However, to avoid confusion the traditional
designation is being used here.
designation is being used here.
Formulae
The following formula may be used for calculating the ejection force:
The following formula may be used for calculating the ejection force:
This is the way the formula is usually written in scientific texts but a slightly easier form for computational purpose is:
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where:
Fp = the ejection resistance force (N)
E = Young’s modulus of the polymer (N/cm2)*
A = total surface area of moulding in contact with cavity or core, in line of draw (cm2)*
Fp = the ejection resistance force (N)
E = Young’s modulus of the polymer (N/cm2)*
A = total surface area of moulding in contact with cavity or core, in line of draw (cm2)*
μ= coefficient of friction, polymer on steel
m = Poisson’s ratio
d = the diameter of a circle whose circumference is equal to the total projected perimeter of the moulding (cm)*
∝= the coefficient of linear expansion of the polymer (cm/°C)*
Δt= (polymer softening temperature) ? (mould tool temperature) (°C)
t = average wall thickness of part (cm)*
*Note that the units of length here are all in cm.
d = the diameter of a circle whose circumference is equal to the total projected perimeter of the moulding (cm)*
∝= the coefficient of linear expansion of the polymer (cm/°C)*
Δt= (polymer softening temperature) ? (mould tool temperature) (°C)
t = average wall thickness of part (cm)*
*Note that the units of length here are all in cm.
Example
A two-impression thin walled box-shaped component is to be moulded on a 275 tonne press. The machine has an ejector force rated at 40 kN. Calculate whether this is sufficient given the following data:
A two-impression thin walled box-shaped component is to be moulded on a 275 tonne press. The machine has an ejector force rated at 40 kN. Calculate whether this is sufficient given the following data:
Material: Polystyrene (PS)
Young’s modulus of elasticity: 300,000 N/cm2
Poisson’s ratio: 0.35
Coefficient of friction (PS on steel): 0.4
Softening temperature of PS: 80 °C
Mould tool temperature: 20 °C
Coefficient of linear expansion (PS): 0.00007 cm/°C
Fuji autosave for mac. The dimensions of the box are shown in Figure 10.8: all dimensions are in cm.
Young’s modulus of elasticity: 300,000 N/cm2
Poisson’s ratio: 0.35
Coefficient of friction (PS on steel): 0.4
Softening temperature of PS: 80 °C
Mould tool temperature: 20 °C
Coefficient of linear expansion (PS): 0.00007 cm/°C
Fuji autosave for mac. The dimensions of the box are shown in Figure 10.8: all dimensions are in cm.
Total area of resistance = 2 x (12 x 15) + 2 x (12 x 25) = 360 + 600 = 960 cm2
Total projected perimeter = 2 x 15 + 2 x 25 = 80 cm
Hence:
d = 80/π = 25.46 cm and Δt = 80 ? 20 = 60 °C
Therefore,
Total projected perimeter = 2 x 15 + 2 x 25 = 80 cm
Hence:
d = 80/π = 25.46 cm and Δt = 80 ? 20 = 60 °C
Therefore,
p F = 13 824 N, or 13.8 kN Fn 1922 pistol serial numbers a prefix.
Hence for a two-impression tool we require 2 x 13.8 kN = 27.6 kN. This is well within the machine specification of 40 kN; however, in practice the machine ejection force will also be subject to the sliding resistance of the ejector system and sometimes to force
exerted by any return springs used in the ejector assembly.
exerted by any return springs used in the ejector assembly.
A good rule of thumb is to apply a factor of 1.25 for nonspring systems and 1.5 for spring return systems. Therefore, in this case the total ejection resistance force is:
1.25 X 27.6 = 34.5 kN for non-spring systems, or
1.5 X 27.6 = 41.4 kN for spring return systems
This demonstrates that the machine ejection force is satisfactory for the first case but unsatisfactory for the second case.
1.5 X 27.6 = 41.4 kN for spring return systems
This demonstrates that the machine ejection force is satisfactory for the first case but unsatisfactory for the second case.
Ejector Design Calculation Software For Beginners
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